Category: Products

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Bulk Weight Monitoring System

Bulk Weight Monitoring System

The bulk weight monitoring system is responsible for the measurement and data collection of the weight of the shipment. It continuously measures the weight as the shipment is being loaded to the facility. The weight is measured using load cells which provide a voltage to the processing device such as a PLC which then translates it to the corresponding numerical value of the weight of the shipment. It is essential for the industry as it aids in the planning and arrangement of different shipments according to its weight and volume that it occupies. The total weight of the shipments is crucial for the stability of the vessel/facility and accurate measuring devices are employed to obtain the shipments weight. Efficient utilization of cargo space is also necessary.
Flexicon bulk bag loss-of-weight batching systems consist of a Flexicon bulk bag discharger mounted on load cells which measure weight loss of each discharger during the batching cycle and transmit the information to a system controller.
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TDS House

TDS House

The Top Drive System (TDS) is responsible for the control of the rotary motion of the drill string which enables the boring operation of a well. TDS systems are robust and more efficient compared to the conventional Kelly system. Various factors such as torque and speed of the drill ring affect the efficiency of the drilling operation. The TDS control unit is specifically designed to give the necessary power required to perform the drilling operations in an oil well with less hassles.
The TDS control unit partially automates the drilling process by eliminating the need to manually change the connection (making and breaking) of the pipes. The components that enable the working of the system includes Variable Frequency Drives (VFDs), Programmable Logic Controllers (PLC), Contactors, MCCBs, MPCBs and Inverters. The mains provide the power source to the components of the unit. The unit is also air conditioned (cooling units are installed on both sides) so as to remove the operational heat produced by the components while functioning efficiently (most components which are incorporated into the system are rated with high current and voltage capacities).

The TDS control unit can be run with minimum human supervision as it can be controlled with the help of a remote-control unit. The remote-control unit is operated by the drilling operator from the cabin which is placed at a considerable further distance from the TDS unit. The remote-control unit consists of dial gauges that give the operator the measure about the speed (in RPM) and torque (in Nm.) developed in the drill string. Toggle and Rotary Switches are provided for controlling the movement and position of the drill as well as the equipment speed.
At SMEC Automation we manufacture and assemble Top Drive Control Systems along with the Remote Controlling Unit with remarkable quality and standards; tailored to your industrial requirement. Our systems guarantee reliability and efficiency. Proper maintenance and check-ups at regular intervals are recommended. The service workforce at SMEC Automation are competent professionals who ensure that every equipment serviced is functioning adequately in all aspects.

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Running Line Tension Monitoring System

Running Line Tension Monitoring System

Running Line Monitors (RLM) are used in cable Laying and winch operations to electronically monitor and show the load on a rope being sent out or in by a winch/hoist. In any engineering units, optionally they monitor the length of line out and line speed along with direction.

The device consists of rollers which are parallelly attached to the rope, this setup generates a tiny deflection in the rope due to the tension on the rope. As a result, the force delivered to the load cell varies as the rope tension changes and weight data is shown on a digital indicator. The device can accommodate different sizes of rollers that can change according to the diameter of the rope/cable being used.

CableSafe Running Line Tensiometer is designed to measure the tension on running leader ropes or wire ropes that are used to pull fiber optic cables and other conductors thru conduit and cable troughs. When used in the field, it will allow the user to monitor tension with exceedingly high levels of accuracy, which ensures that rope/cables do not become overstretched or break.
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E House

E House

E-Houses are tweaked, pre-collected and pre-tried measured power substations. They are obviously appropriate for use in circumstances where break arrangements are required, or in areas that are hard to get to. The straightforward explanation is that they are not difficult to collect and place into activity. They give a fast and adaptable power supply, unequivocally where it’s required. E-Houses have shown what them can do as an option in contrast to ordinary power appropriation arrangements. They have been introduced in huge numbers all through the world in industry and framework, and for network administrators.
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Fingerboard Control System

Fingerboard Control System

The Fingerboards consist of a series of fingers positioned over the setback area within which stands of drill pipe, drill collar and tubing are ‘racked back’ and restrained from horizontal movement.On each of the finger rows, a series of pneumatically operated latches are arranged in order to retain each stand independently and safe.Fingerboard sequences are operated in conjunction with the vertical pipe-handling system, ensuring safely captured stands throughout the handling sequence.The fingerboards are typically operated from a derrickman’s cab situated high in the derrick above the fingerboards, thus requiring no manual intervention by a derrickman.
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Jacking Control System

Jacking Control System

SMEC Oil & Gas has solid mechanical abilities for giving lift rig jacking control frameworks. SMEC Offshore keeps up solid associations with world class configuration organizations, empowering SMEC Offshore to give high caliber, strong frameworks to clients.
All jacking control systems have received ABS approval Provide consistent lifting speed Easy to operate and offer reliable performance.
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Flare Boom Ignition System

Flare Boom Ignition System

DELIVERING THE MOST RELIABLE PILOT IGNITION SYSTEM FOR YOU
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SMEC offers a full range of Ignition equipment to suit your needs. Our Ignition system is assured to give you better and long- lasting performance as they are fired and tested before installation. Our team of professionals can deliver New / Retrofit / Replacement of Flare Boom Pilot Ignition System.

Why SMEC?

Features:
  • High Energy Ignition
  • Natural Draft Pilot
  • Compact Design
  • Cost Effective
  • MOC SS316
  • High Temperature Resistance Steel Braided
  • Cables
  • Explosion Proof
  • Stainless Steel Panels
  • Longer Life
  • Easy Maintenance
  • Insensitive to Moisture & Dirt Easy Retrofit
  • Optional Flame Monitoring AC and DC Input
  • Options Cable Length Up to 150 Meters
Standards and Specifications:
  • Standard Energy : 12 Joules
  • Spark Rate Per Second : >5 Sparks
  • Input Voltage : 110 or 230 V AC, 50/60 Hz
  • Duty Cycle : 15 Mins On & 15 Mins Off (1:1)
  • Maximum Current : 5 Amps
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Drill Monitor

Drill Monitor System

DELIVERING SPONTANIOUS AND PRECISE SYSTEMS FOR HASSELFREE OPERATIONS
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The SMEC DMS3000 Drill Monitor System is designed to give operators a clear, unambiguous overview of critical drilling and mud data processes. The system has been developed by SMEC Oil & Gas to greatly improve how information is presented using modern display technology, multi- color and coded graphics and flexible screen configurations. High-end CPU and IO cards are used for processing the signals and its compact footprint allows easy integration into the existing processing cabinets. The solution includes the bespoke development of new intuitive SCADA software by in-house engineers, hosted by Powerful Ex Proof IPC’s, a SCADA server and multiple clients are implemented as the visual interface with displays fitted within the existing drilling console arrangement, an ATEX compliant HMI display will be provided for the pit room. The SCADA solution allowed for the flexibility required in the graphics generation, along with the responsive refresh/update times required to ensure that the rig driller has live drilling parameter data.

Why SMEC?

Specifications:
  • High performance Controller & remote IO Racks
  • Multiple client PCs to serve Driller, Tool pusher and other users as required
  • Multiple access level secure against
    unauthorized system modifications to drilling parameters
  • Large format touch screens installed in a driller’s console
  • Tool pushers IPC operator station with desktop monitor
  • Hazardous Area Touchscreen HMI for use on the pit room to monitor mud pits and trip tanks
  • DMS3000 by SMEC offers a quick and cost-effective solution
  • Total replacement of systems or a partial upgrade to their existing system
  • Multiple configurable pages
  • Pages available included Drilling / Coring Screens, Tripping / Casing Screens, Well Control / Circulation Screens, Weight Indicator Screens, Pit Volume Screens, Configurable Strip Chart Screens, Drilling
    Maintenance Screens and System
    Maintenance Screens
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Gas Detection System

Gas Watch Panel

DELIVERING SOLUTION FOR GAS LIBERATION AND MONITORING
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SMEC is a leading provider of innovative drilling solutions and technologies for the oil and gas industry. With a commitment to safety and efficiency, our Gas detection system for Drilling Mud Circulation system is a game- changer in gas detection and monitoring, ensuring a secure drilling environment while optimizing costs.
Certifications:
  • Sensors: ATEX Class 1
  • Purge System: Atex Zone 1 / Zone 2
Highly Reliable:
  • Sample flow control for consistent sample readings.
  • Agitator maintains consistent gas extraction.
  • Digital controller-based System with advanced processor
Low Maintenance:
  • Automatic sample line blockage clearing.
  • Electrochemical H2S sensor.
  • Remote Connectivity Option
  • Infrared sensor for Total Gas

Why SMEC?

Features:
  • Cost effective solutions custom made to meet your requirements
  • Integrate multiple systems as per your choice
  • Modern Digital Design
  • Easy to assemble and start operation.
  • Safety and security features for secure operation
Improved Operational Safety:
  • IECEX, Atex certification meets the
    certification needs in virtually every
    location.
  • Accurate and consistent gas readings are critical in evaluating potential
    problems.
  • H2S extracted from the mud delivers the earliest warning of potential hazards.
  • Safety Isolators
Flexible Installation and Connectivity:
  • 4-20mA analogue outputs for standard sensor data and system status.
  • Optional Data Connectivity
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Watch Free System

Watch Free System

Watch-free systems are remote monitoring and activation systems for components in a vessel/facility. They comprise of a display screen with touch interface (HMI) which elucidates the individual controls for each component and microprocessors to process and send and receive signals to the control systems from the components. Components such as pumps, generators, auxiliary motors, and alarm systems can be controlled using the watch free system.

Maximizes cost-performance and downsized mechanisms. With dual system architecture, it delivers high reliability.

  • DATA LIST
  • MIMIC
  • EVENT LOG
  • FREE LIST
  • ALARM SUMMARY
  • AVERAGE temperature of M/E exhaust gas
  • FO consumption amount
  • FOconsumption rate
  • Running hours
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